Fabricate sheet metal.

Fabrication should include

  • selecting sheet metal according to the rules and regulations required for the motorsports project
  • preparing a clean and safe work area and table
  • laying out the design
  • designing and cutting a template out of the desired material
  • checking alignment of the design
  • transferring the template to the sheet metal
  • cutting out the design
  • deburring the sheet metal
  • bead rolling the sheet metal, if applicable
  • rechecking the design for proper fit
  • installing and securing as needed (pop rivet, tack weld).

Process/Skill Questions:

  • What is the importance of understanding the rules and safety regulations in fabricating sheet metal?
  • What are safety issues involved when fabricating sheet metal?
  • What are types of tools needed when fabricating sheet metal?