Identify the cause of contact, tip burn-back, and failure of the wire to feed.

Identification should include

  • checking to make sure the welder is set for the correct settings for the material thickness
  • inspecting and maintaining machine internals
  • following equipment manufacturer guidelines and recommendations
  • making necessary adjustments.

Process/Skill Questions:

  • How is the proper thickness of metal determined?
  • What type of shielding gas is recommended for the GMAW process?